China Hot selling Customized High Precision CNC Stainless Steel Worm Double Spur Wheel Helical Gear Wholesale Price with Good quality

Product Description

Customized High Precision CNC Stainless Steel Worm Double Spur Wheel Helical Gear Wholesale Price
Product Description
Hyton provides one-stop solution service for your metallurgical equipment spare parts, currently we produce rolling mill rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.Gear rack is a rotating machine part with cut teeth, or cogs, which mesh with another toothed part in order to transmit torque. It includes spur gear, helical gear, skew gear, bevel gear, spiral bevel gear and so on. It is widely used for all kinds of machinery equipment.

Product Name Worm Gear
Material C45, 40Cr, 20CrMnTi, 42CrMo, Copper, Stainless steel
Tolerance 0.001mm – 0.01mm – 0.1mm
Tooth Hardness 50-60 HRC
Length Customized
Processing Forging, Machining, Hobbing, Milling, Shaving, Grinding, Heat treatment
Inspection Material Report, Dimensions Checking Report, Hardness Report
Payment L/C, Western Union, D/P, D/A, T/T, MoneyGram
Lead Time 4 weeks

Company Profile
HangZhou CZPT Heavy Industry Technology Development Co., Ltd. is a leading enterprise in the wear-resistant casting of large engineering machinery and the forging of large equipment parts located in the New Material Industrial Park, Xihu (West Lake) Dis. High-Tech Zone, HangZhou City, the company covers an area of 90 Square kilometer and currently has more than 300 employees. The company is equipped with lost molding production line and lost casting production line imported from FATA Company in Italy, Inductotherm Vacuum Degassing Furnace(USA), Foseco Casting Technology(U.K), SPECTRO Spectrometer (Germany), the currently most advanced ZZ418A vertical parting flaskless shoot squeeze molding machine Disa production line, horizontal molding line and self-control lost casting production line in China, the most advanced sand treatment system in China. With 3 gas trolley heat treatment CZPT and pusher-type CZPT full-automatic heat treatment production lines, the company can annually produce 30,000 tons of various wear-resisting castings and metallurgical equipment forging parts.

Manufacturing Technique

Packing and Shipping
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided. After goods well packaged, we need only 1 day ship goods to ZheJiang port, which means that most of the spare parts you bought from Hyton, it will get your port within 45 days all around the world if shipment by sea.

Our Advantages
1)Your inquiry related to our product & price will be rapidly.
2) Well trained & experienced staff are to answer all your inquiries in English of course.
3) Your business relationship with us will be confidential to any third party.
4) One stop purchase service: extensive rang of products for qualified offering.
5) We response to client’s inquiry within 12 hours.

FAQ
1.Q: What kind of products do you make?
A: We specialize in metallurgical equipment casting and forging parts, such as forging rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.

2.Q: What kind of material do you offer?
A: High manganese steel, high chrome iron, alloy steel, low carbon steel, medium carbon steel, Stainless Steel and etc.

3.Q: What is your time of delivery?
A: Our lead time is generally 2-4 weeks for casting parts and shipping time is about 2-4 weeks.

4.Q: How to test your quality?
A: We will show you material inspection and measurement inspection after fininsh the goods, at the same time, we will give you the life time guarantee letter after shipping the goods. The best suggestion to all the customer who may interest our product-Test 2 set first, all the good business relationship all from test and trust.

Application: Machinery
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel

spur gear

What are the environmental considerations when using spur gears?

When using spur gears, there are several environmental considerations to keep in mind. Here’s a detailed explanation:

1. Lubrication:

Proper lubrication is essential for the efficient and reliable operation of spur gears. However, the choice of lubricant can have environmental implications. It is important to select lubricants that are environmentally friendly, such as biodegradable or non-toxic lubricants. These lubricants minimize the risk of contaminating soil, water, or air during gear operation or maintenance.

2. Material Selection:

The choice of gear materials can also have environmental implications. Opting for materials that are recyclable or made from recycled content can reduce the environmental impact associated with gear production and end-of-life disposal. Additionally, selecting materials with low toxicity and minimal environmental harm during their lifecycle is important for sustainable gear manufacturing.

3. Energy Efficiency:

Efficient gear design and operation contribute to energy conservation and decreased environmental impact. By optimizing gear design, tooth profiles, and lubrication, it is possible to minimize power losses and increase overall gear system efficiency. This, in turn, reduces energy consumption and the associated environmental footprint.

4. Noise and Vibration:

Spur gears can generate noise and vibration during operation, which can have environmental implications, especially in noise-sensitive or residential areas. Implementing noise reduction measures such as gear tooth profiling, proper lubrication, and noise dampening techniques can help minimize the environmental impact of gear-induced noise and vibration.

5. Maintenance and End-of-Life Disposal:

Proper maintenance practices play a crucial role in minimizing the environmental impact of spur gears. Regular inspection, cleaning, and lubrication can prolong gear life, reduce the need for replacements, and minimize waste generation. Additionally, when spur gears reach the end of their life cycle, it is important to dispose of them responsibly, considering recycling options and proper waste management practices.

6. Environmental Regulations and Compliance:

When using spur gears, it is crucial to stay informed about relevant environmental regulations and standards. Different regions or industries may have specific requirements regarding lubricants, materials, noise emissions, or waste disposal. Adhering to these regulations ensures compliance and minimizes the environmental impact of gear usage.

7. Life Cycle Assessment (LCA):

Conducting a life cycle assessment of spur gears helps evaluate their overall environmental impact. LCA considers the environmental implications of gear production, use, maintenance, and disposal. It provides insights into potential environmental hotspots, allowing for targeted improvements in gear design, material selection, and operational practices.

By considering these environmental considerations and adopting sustainable practices throughout the life cycle of spur gears, it is possible to minimize their environmental impact and promote more environmentally friendly gear systems.

spur gear

How do you install a spur gear system?

Installing a spur gear system involves several steps to ensure proper alignment, engagement, and operation. Here’s a detailed explanation of how to install a spur gear system:

  1. Preparation: Before installation, gather all the necessary components, including the spur gears, shafts, bearings, and any additional mounting hardware. Ensure that the gear system components are clean and free from debris or damage.
  2. Shaft Alignment: Proper shaft alignment is crucial for the smooth operation of a spur gear system. Ensure that the shafts on which the gears will be mounted are aligned accurately and parallel to each other. This can be achieved using alignment tools such as dial indicators or laser alignment systems. Adjust the shaft positions as needed to achieve the desired alignment.
  3. Positioning the Gears: Place the spur gears on the respective shafts in the desired configuration. Ensure that the gears are positioned securely and centered on the shafts. For shafts with keyways, align the gears with the key and ensure a proper fit. Use any necessary mounting hardware, such as set screws or retaining rings, to secure the gears in place.
  4. Checking Gear Engagement: Verify that the teeth of the gears mesh properly with each other. The gear teeth should align accurately and smoothly without any excessive gaps or interference. Rotate the gears by hand to ensure smooth and consistent meshing throughout their rotation. If any misalignment or interference is observed, adjust the gear positions or shaft alignment accordingly.
  5. Bearing Installation: If the spur gear system requires bearings to support the shafts, install the bearings onto the shafts. Ensure that the bearings are the correct size and type for the application. Press or slide the bearings onto the shafts until they are seated securely against any shoulder or bearing housing. Use appropriate methods and tools to prevent damage to the bearings during installation.
  6. Lubrication: Apply a suitable lubricant to the gear teeth and bearings to ensure smooth operation and reduce friction. Refer to the gear manufacturer’s recommendations for the appropriate lubrication type and amount. Proper lubrication helps minimize wear, noise, and heat generation in the gear system.
  7. Final Inspection: Once the gears, shafts, and bearings are installed, perform a final inspection of the entire spur gear system. Check for any unusual noises, misalignment, or binding during manual rotation. Verify that the gears are securely mounted, shafts are properly aligned, and all fasteners are tightened to the specified torque values.

It’s important to follow the specific installation instructions provided by the gear manufacturer to ensure proper installation and operation. Additionally, consult any applicable industry standards and guidelines for gear system installation.

By carefully following these installation steps, you can ensure a well-aligned and properly functioning spur gear system in your machinery or equipment.

spur gear

What are the benefits of using a spur gear mechanism?

Using a spur gear mechanism offers several benefits in various applications. Here’s a detailed explanation of the advantages of using a spur gear mechanism:

  • Simplicity: Spur gear mechanisms are relatively simple in design, consisting of cylindrical gears with straight teeth. Their simplicity makes them easy to manufacture, assemble, and maintain. They have fewer components compared to other types of gear mechanisms, resulting in lower complexity and potentially reduced costs.
  • Efficiency: Spur gears exhibit high efficiency in power transmission. The teeth of spur gears mesh directly, resulting in minimal energy loss during transmission. The simplicity of their tooth profile allows for efficient power transfer, making them an energy-efficient choice for many applications.
  • Compactness: Spur gears have a compact design, making them suitable for applications where space is limited. They can be arranged in-line, parallel to each other, or at right angles using additional components such as bevel gears. This flexibility in arrangement allows for efficient power transmission in tight spaces.
  • Versatility: Spur gears are versatile and can be used in a wide range of applications. They are available in various sizes, configurations, and materials, allowing them to be tailored to specific needs. Spur gears can handle different torque and speed requirements, making them suitable for both low and high-speed applications.
  • High-Speed Capability: Spur gears can achieve high rotational speeds due to their straightforward design and direct tooth engagement. They are capable of transmitting power efficiently at high speeds, making them suitable for applications that require rapid motion or high rotational velocities.
  • Precise Positioning: Spur gears provide accurate positioning due to their precise tooth engagement. The straight teeth allow for precise control of rotational motion, making them suitable for applications that require precise positioning, such as robotics, machinery, and automation systems.
  • Cost-Effectiveness: Spur gears are often cost-effective compared to other gear mechanisms. Their simple design and ease of manufacturing contribute to lower production costs. Additionally, their high efficiency helps reduce energy consumption, resulting in potential long-term cost savings.
  • Reliability: Spur gears are known for their reliability and durability. The direct tooth engagement provides excellent load distribution, minimizing stress concentration and wear. When properly lubricated and maintained, spur gears can operate reliably for extended periods, making them suitable for demanding industrial applications.
  • Wide Availability: Spur gears are widely available in the market, with various sizes, materials, and configurations to choose from. This availability ensures easy sourcing and replacement of gears when needed. Additionally, spur gears have been used for many years and have a well-established design and manufacturing process, leading to a robust supply chain.

These benefits make spur gear mechanisms a popular choice in numerous industries, including automotive, machinery, robotics, aerospace, appliances, and more. Their simplicity, efficiency, compactness, versatility, and reliability contribute to their widespread use in a wide range of applications.

China Hot selling Customized High Precision CNC Stainless Steel Worm Double Spur Wheel Helical Gear Wholesale Price with Good qualityChina Hot selling Customized High Precision CNC Stainless Steel Worm Double Spur Wheel Helical Gear Wholesale Price with Good quality
editor by CX 2023-09-04